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Thread: Changing a 1.9 CDTi (120bhp) EGR?

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    Regular Member lee gsi's Avatar
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    Vehicle : Signum

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    Engine : 1.9 CDTi

    Year : 2005

    Default Changing a 1.9 CDTi (120bhp) EGR?

    Is it the same procedure to change the EGR on a 120 cdti as it is on a 150cdti?

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    Regular Member bangty 1's Avatar
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    id say so mate

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    Regular Member zafira's Avatar
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    In practice yes. If you are mounting a new one and want to save it from sooting down semi blanking plate with 6 mm hole is to recommend.

    I have did it on my last zafira and my vectra and EGR has never need a clean after.

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    Here you go mate, on a Saab but it's the same engine.

    Change EGR valve on a 1.9 120

  5. #5
    Regular Member lee gsi's Avatar
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    Thats great thanks

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    Vehicle : CDTI 150

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    You need a 6mm hex drive (allen bolt), make sure its not worn and that you locate it fully into the bolt head. The bolts can be very tight and the heads can round.

  7. #7
    Regular Member lee gsi's Avatar
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    Is there a modded Fiat gasket for these that doesnt put the light on?

    If there is where does it go?

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    Quote Originally Posted by lee gsi View Post
    Is there a modded Fiat gasket for these that doesnt put the light on?

    If there is where does it go?
    the 120 EGR only has two oval gaskets and its the bottom one that needs to be blanked as the other just sends crap from the EGR back in to the process !

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    Regular Member zafira's Avatar
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    http://cgi.ebay.co.uk/EGR-blanking-b...item1c195252c9

    This plate can be used, mounted between the pipe from the exhaust and egr. You just need to drill a 6 mm hole in it, or else the eml will come up. You can make the plate of 1-2 mm steelplate. I did that, works fine. You need two gasket, one in both side of of the plate, or you can use one gasget and exhaust pasta on one side.

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